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High Frequency Induction Heating IGBT Power Supplies

High Frequency Induction Heating IGBT Power Supplies
High Frequency Induction Heating IGBT Power Supplies
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Product Code : 61
Brand Name : Green Power
Product Specifications
  • Output Type
  • Single
  • Working Temperature
  • 35-50 Celsius (oC)
  • Application
  • hard chrome plating
  • Noise Level
  • <65 db
  • Phase
  • Single Phase
  • Output Current
  • 15000 Ampere (amp)
  • Product Type
  • Rectifier
  • Output Power
  • 12KW Watt/Volt ( w/v)
  • Input Voltage
  • 340,380,415,440,480 Volt (V)
  • Efficiency
  • 90%
  • Material
  • IGBT,driving board,Control board,fan
  • Storage Temperature
  • 30-45 Celsius (oC)
Product Description

Our enhanced and intelligent High Frequency Induction Heating IGBT Power Supplies use the new generation power electronic device IGBT power as switching devices in series resonant inverter power supply. Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents (also called Foucault currents).

An induction heater consists of an electromagnet and an electronic oscillator that passes a high-frequency alternating current (AC) power supply through the electromagnet. The rapidly alternating magnetic field penetrates to the object and generates electric currents inside the conductor called eddy currents. The eddy currents that are flowing through the resistance of the material heat it by Joule heating. The frequency of the current used depends upon the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.

One of the most important features of this process is that the heat is generated inside the object itself, instead of an external heat source via heat conduction. Thus objects can be heated very rapidly. In addition, there will be no need for any external contact that can be important where contamination is an issue. Induction heating is applied in many industrial processes, like zone refining used in the semiconductor industry, heat treatment in metallurgy, Czochralski crystal growth, and to melt refractory metals which require very high temperatures.

1. Inductive heating power supply applications

Applications include surface hardening, brazing, melting, and soldering and heating to fit. Iron and its alloys respond best to the induction heating, due to their ferromagnetic nature. Eddy currents can be generated in the conductor and magnetic hysteresis can generate in any magnetic material.

Induction heating has been used to heat liquid conductors (such as molten metal) and also gaseous conductors (such as gas plasma). It is often used extensively in the semiconductor industry for the heating of silicon and other semiconductors, such as Silicon carbide (SiC), Gallium Arsenide (GaAs), Sapphire growth, Indium Phosphide and is used to heat graphite crucibles (containing other materials).

2. Inductive heating power supply features

  • IGBT insulated gate bipolar transistor modules

  • Direct modern replacement for SCR technology

  • Support parallel resonance or series resonance

  • High Stability within 0.01%

  • Touch screen HMI

  • Support integrating capacitors inside

  • Conversion efficiency>95%

  • Power Factor >0.95 range from 0 to 100% power

  • Isolation output transformer

  • Front access for serviceability

  • Support all remote control options

3. Inductive heating power supply parameters

  • Power Range: 30kW-2MW

  • Frequency Range: 500Hz – 20 kHz

  • Resonance: series or parallel

  • Stability power within 0, 01%

  • Input power factor: >0.95

  • Efficiency: >95%

  • Output regulation: voltage, current or power
    Regulation Accuracy: within ±0.5%

  • Output regulation range: 0-100%

  • Power requirement: 3 phase 380V, 415V, 480V, 220V, 50/60 Hz

  • Protections: Over current, over heat, input over/under voltage, over voltage, output overvoltage and over current, driving protections etc

  • Remote control options: Analog signal, RS485 (MODBUS RTU protocol), Profibus, Profinet

Analog Remote control signals

  • Switch ON or OFF- relay

  • Output voltage 0-10V/4-20mA

  • Output current 0-10V/4-20mA

  • Output power 0-10V/4-20mA

  • Alarm (over current, over voltage, overheat and so on)-relay

4. Working condition of the Inductive heating power supply

  • Used indoor, ambient temperature: -10°+40°

  • Phase input: Three phase unbalance degree less than 5%, meet power quality standards

  • Environment relative humidity: ≤90 %( relative to 20±50oC)

  • Altitude: less than 2000m

  • Cooling water requirement: Inlet water temperature 20oC35oC, inlet water pressure 0.10.3MPa, outlet water pressure not higher than 0.05MPa. PH value: 68; water quality: resistivity 20 k cm; water flow: depends on output parameters

  • There should not be excessive amount of explosive, dust, and corrosive gas in the air

  • The installation place should be without any severe vibration, the vertical gradient should not exceed 5%

  • The seismic intensity of the installation site should be less than 7 on Richter scale

Trade Information
  • FOB Port
  • Shanghai,Tianjing,beijing,Guangzhou
  • Payment Terms
  • Paypal, Western Union, Telegraphic Transfer (T/T), Letter of Credit at Sight (Sight L/C), Letter of Credit (L/C)
  • Supply Ability
  • 100 Per Month
  • Delivery Time
  • 6-8 Week
  • Sample Policy
  • Contact us for information regarding our sample policy
  • Packaging Details
  • Polywood package
  • Main Export Market(s)
  • Africa, Middle East, Western Europe, South America, North America, Asia
  • Certifications
  • CE

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